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Yonder Robotics · 2025

Elbow

A compact motor module developed as the MVP for ARM 3.0's modular joint architecture. A NEO 1.1 brushless motor through a Harmonic Drive 71-100 reducer gives 110 Nm rated torque under an ODrive, with the housing and structure machined from 6061, so the machining workflow got validated alongside the part.

Motor
NEO 1.1 brushless
Reducer
Harmonic Drive 71-100-118879-11
Rated torque
110 Nm
Control
ODrive
Housing
Machined 6061 aluminum
Arm
2×2" aluminum tube stock
Role
Design, machining, validation
OnshapeAutodesk Fusion CAMCNC millHarmonic DriveODrive
01

Why build one joint first

This module was the test article for ARM 3.0's Master Validation Plan: build a single integrated joint, and use it to measure manufacturing cost, assembly complexity, and real-world performance before committing the whole arm to contract manufacturing.

It worked as intended. Tolerance, integration, and manufacturability problems surfaced on one part instead of six, which is the cheapest place to find them. Technical and financial risk both came down, and what was left was a joint architecture that scales.

Elbow: CNC'd housing, harmonic reducer, 2×2 in tube stock03
Elbow: CNC'd housing, harmonic reducer, 2×2 in tube stock
02

The module

Motor, harmonic reducer, magnetic encoder, and electronics cap stack into a CNC'd housing that bolts to 2×2" tube stock at a stock interface. The reducer does the work: 110 Nm rated at the output with the motor staying small enough to sit inside the joint envelope rather than hanging off it.

The same module, scaled, is what the shoulder, elbow, and wrist all became.

Section through the module01
Section through the module
Exploded along the axis02
Exploded along the axis

Gallery

Inside the module

Stock interface, harmonic reducer, motor, encoder, cap.

Elbow: CNC'd housing, harmonic reducer, tube stock05
Elbow: CNC'd housing, harmonic reducer, tube stock
Motor module: stock interface, harmonic reducer, motor, magnetic encoder, motor housing, electronic cap04
Motor module: stock interface, harmonic reducer, motor, magnetic encoder, motor housing, electronic cap
Exploded, laid flat08
Exploded, laid flat
Elbow module on its tube link09
Elbow module on its tube link

Built and fitted

Machined housing, printed motor housing, NEO 1.1.

Assembled module on the bench, output face up00
Assembled module on the bench, output face up
Module fitted to the arm, output face06
Module fitted to the arm, output face
NEO 1.1 in the printed motor housing07
NEO 1.1 in the printed motor housing

Renders and toolpaths

What it looks like finished, and how it got cut.

Module render on the tube-stock mount10
Module render on the tube-stock mount
Electronic cap and status LEDs11
Electronic cap and status LEDs
Fusion CAM: the setups that cut the harmonic housing12
Fusion CAM: the setups that cut the harmonic housing

Yonder Robotics

Electrical Box