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Yonder Robotics · 2025

Electrical Box

A more straightforward brief than the rest of the arm, and a useful one: clean electrical organisation, in a housing that looks like it belongs on the machine. One protective, accessible enclosure per AKE60-8 motor's electronics, designed against direct feedback from the electrical team.

Contents
ODrive, fuse board, XT60 (per motor)
Material
Matte black PLA, FDM
Fasteners
M3 screws into heat-set inserts
Sealing
Bolted side panels, dust and sand resistant
Right box
Extra bay for the hand's buck converter
Role
Design & manufacture
OnshapeFDM printingPLAHeat-set inserts
01

Designing around the electronics

Layout started as quick Onshape sketches with the real component models imported, so the enclosure was sized around the actual boards rather than a guess, and so wire slack, wire length, and connector positions were decisions instead of discoveries.

Aesthetically it borrows the curved geometry already used on the wrist's motor plates, scaled to this part. The arm reads as one machine because its enclosures agree with each other.

Enclosure ghosted to show the board stack03
Enclosure ghosted to show the board stack
Box in the arm assembly, section planes set04
Box in the arm assembly, section planes set
02

Sealed against the desert

Side panels fasten with M3 screws into heat-set inserts embedded in the base, and the box closes completely, with no path for dust or sand to reach the electronics during a field run.

The rear face carries a rectangular cutout so the fuse board and ODrive slide in as a unit, without unsoldering wires. Routing holes direct cables cleanly out to the motors and control systems.

Printed shells and panel covers05
Printed shells and panel covers
Heat-set inserts, then the fuse board installed06
Heat-set inserts, then the fuse board installed
03

Swapping out the old mounts

This replaced an open-mount system. Old electronics out, fuse board and ODrive in through the rear cutout, bolted down, wires routed through base and sides, lids on with M3 screws.

No resoldering, no rewiring, which is the whole point when the repair is happening in a tent.

Box and forearm mounted on the rover01
Box and forearm mounted on the rover

Gallery

In the arm

Boards in, lid on.

ODrive and fuse board seated, wiring routed00
ODrive and fuse board seated, wiring routed
Lid off, in hand02
Lid off, in hand

Yonder Robotics

Rotating Base