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About

Aaron Lening Aviles

Role
Mechanical Engineer · Robotics & Controls
Study
Mechanical Engineering at UC San Diego, minor in Design.
Based
San Diego, California

I am a roboticist, engineer, designer, and software developer, and my focus is robotics. I have been in competition robotics since 2019, and became a national champion in 2023. Those formative years left me competitive and driven. I enjoy winning, and I enjoy designing creative, thoughtful, elegant solutions to hard problems.

Outside robotics I have worked in medical devices, through internships at Nalu Medical, an implantable neurostimulation company acquired by Boston Scientific, where I stayed on after the acquisition.

Away from engineering I follow architecture and often design projects of my own. I keep up with botany and gardening, and with electronic music. I bike, and I read philosophy.

My passion project is PerryBotics, named after my pet corgi. It is a Southern California nonprofit that gets competition robotics parts and resources into the hands of kids at below market prices, and mentors high school and middle school students in robotics.

Timeline

  1. 2019

    • Founded PerryBotics as a high school freshman
  2. 2022

    • California State Championship ×2
    • USA National Silver
  3. 2023

    • California State Championship
    • USA National Gold
    • Began Mechanical Engineering at UC San Diego
    • Established the UC San Diego Robotics Club, qualified to the World Championship as a first year team
  4. 2024

    • Joined MURO Lab (Multi-Agent Robotics)
    • Joined Yonder Robotics (rover team)
  5. 2025

    • Internship at Nalu Medical
    • Became Mechanical Lead, Yonder Robotics
  6. 2026

    • Internship transitioned to Boston Scientific
    • Became Lead Engineer, Yonder Robotics
    • Joined Safe Sentinel as a Robotics Engineer

Capabilities

Design

  • Top-level assembly and CAD library ownership
  • Parametric modelling and custom FeatureScript
  • GD&T and tolerance stacks
  • Industrial design, form studies, rendering

Analysis

  • AGMA gear stress
  • FEA, static and modal
  • Load path and factor-of-safety budgets
  • Gear train and drivetrain sizing

Manufacturing

  • 3-axis CNC milling
  • Manual mill and lathe
  • Waterjet, laser cutting, FabLight
  • FDM and CF-nylon printing (Markforged, Bambu, Prusa)
  • In-house powder coating

Systems

  • ODrive brushless motor control
  • Harmonic drive joint architecture
  • Pneumatic transmissions
  • V&V document control (PI / DS / ER / VR)
  • Robot description and simulation

Software

ON

Onshape

Primary CAD · FeatureScript

SW

SolidWorks

Modelling · drawings

INV

Autodesk Inventor

Modelling · assemblies

FSN

Autodesk Fusion

CAD · CAM

RVT

Revit

Architectural design

MCM

Mastercam

3-axis toolpaths

MAT

MATLAB

AGMA gear stress · analysis

PY

Python

Tooling · data · control

ROS

ROS

Robot middleware

MJC

MuJoCo

Simulation · URDF

Over 20 projects. Arms, mobile bases, end effectors, data collection, simulation, controls, electronics.